Fully automatic stationary Single Pallet Machine ZENITH 860-4
As with all single pallet plants of ZENITH, the single pallet machine 860-4 incorporates efficient production, an excellent price/performance, combined with top engineering qualities. To ensure continuous performance from delivery of aggregates to final cubes, the machine is the final link between batching and mixing and the handling system. Considering local conditions, the grade of automation can be adopted, ranging from simple forklift handling to fully automated lines including finger car system and curing racks.
The 860-4 is designed for a comprehensive product range: from 50 to 500 mm height, for horizontal and vertical market segments as well as landscaping.
The well-proven ZENITH vibration systems, either with three part vibrating table or alternatively with one part vibrating table with Ultra-Dynamic servo vibration as well as innovative and dependable hydraulic and electric control systems are big assets in meeting International Standards. Quick mould changes, fast production cycles, operator friendly processes including visualisation are main features. An experienced engineering team will help you in planning and implementation whether in green field operation or in up-grading existing plants. You are never alone – at any stage of the investment. During the entire project, ZENITH will accompany you to guarantee highest success. The experienced ZENITH team provides full assistance during planning stage, pre-delivery inspections, erection, commissioning as well as trouble shooting and full maintenance programmes.
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Pallet size |
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Standard |
1.400 x 1.100 mm |
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Different pallet sizes are possible |
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Features |
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Max. block height |
500 mm |
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Min. block height |
50 mm |
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Optional block height (min.) |
30 mm |
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Back concrete hopper |
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Volume |
2.400 l |
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Face mix hopper |
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Volume |
2.400 l |
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Different hopper executions for multi-color production are possible. |
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Max. feeding height |
3.900 mm |
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Machine weight |
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With face mix unit and mould |
ca. 26.000 kg |
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Machine dimensions |
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Max. total length |
7.000 mm |
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Max. total height (transport) |
3.300 mm |
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Max. total width |
3.100 mm |
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Vibration system |
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Vibrating table - three part, mounted in working direction 6 table vibrators, each vibrator with own frequency converter and energy recovery (centrifugal force max.) |
170 kN |
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Alternatively: Vibrating table one part, Ultra-Dynamic servo vibration with frequency and amplitude control (centrifugal force max.) |
175 kN |
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2 tamper head vibrators (centrifugal force max.) |
35 kN |
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Hydraulics |
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System: multi circuit, medium pressure |
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Capacity (total) |
370 l/min. |
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Max. operation pressure |
190 bar |
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Electrics |
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Connection power (standard) with face mix unit |
160 kW |
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Control system (Siemens) |
S7-1500, TIA-Portal |
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Operation via Touch Panel |
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Technical details are subject to changes – without prior notice. Pictures of equipment shown are examples only. Photos may include optionals as per customer´s demand.
Features
The changeover times of moulds can be minimized with the optionally available mould quick change system to increase availability of the machine. This system uses a mould transport and installation system, tamper head quick change device and a pneumatic mould suspension.
The vibrating tables that are used with this machine guarantee for highest quality of your products. The established three part vibrating table is equipped with frequency controlled and extremely low-maintenance exterior vibrators. The alternative one part vibrating table with frequency and amplitude control allows a large variety of products.
Precisely guided feed drawers with hydraulically driven grates guarantee constant product heights even with moulds that are difficult to fill. All contact surfaces are equipped with exchangeable wear-rails and -plates made of special steel. This means low spare parts cost even at high utilization of machine.
Beside the tamper head locking system that is necessary for production, the machine is outfitted with tamper head/mould blocking system to ensure that also sensitive products can be made in highest quality.
The machine is controlled via a 22” Touch Panel. This innovative technology with self-explanatory and clearly structured menu navigation helps your operating personnel to familiarize with the machine within shortest time and to work efficiently right from the start.
For the four main movements - mould, tamper head and both feed drawers - proportional controls according to the latest state of the technology are used. Maximized speed, repeat accuracy and availability lead to products of highest quality and excellent price/performance ratio.
Layout
Project and product examples
Your request
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