ZENITH Maschinenfabrik GmbH
ZENITH Maschinenfabrik GmbH
Multi-Color Concrete Block Production Process
  • Multi-Color Concrete Block Production ProcessMulti-Color Concrete Block Production Process

Multi-Color Concrete Block Production Process

Die deutsche Zenith Steinmaschine ist ein hochwertiges und effizientes Produktionssystem für Mauersteine, das weltweit in der Bauindustrie eingesetzt wird. Als global führender Anbieter von Steinproduktionsanlagen überzeugt Zenith durch innovative Technologie und herausragende Qualität, die von der Branche und Kunden gleichermaßen geschätzt werden.

The Multi-Colour Process is designed for multi-colour concrete product manufacturing, conveying and supplying both base mix and face mix materials to designated positions along a rail track. It automatically discharges materials according to the feeding requirements of different production processes, supporting flexible material delivery for decorative concrete products.

The material hopper features a complete discharge design, eliminating the need for an additional material level sensor. Its traveling frame is driven by a variable-frequency motor, allowing adjustable travel speeds and ensuring smooth, reliable material conveying.

The base mix hopper and face mix multi-colour system are connected by steel rails. The face mix multi-colour system supplies power to support coordinated operation between the system components.

When integrated with a stationary multi-colour batching system, the Multi-Colour Process enables flexible material discharge and precise colour feeding. This configuration supports the production of decorative concrete paving blocks and other architectural concrete products with varied colour effects.

Technical Specifications

Capacity 2,870 L
Loading Dimensions Approx. 1,500 * 1,250 mm
Discharge Dimensions Approx. 700 * 1,250 mm
Traveling Speed Approx. 0.4–1.2 m/s
Height Approx. 1,920 mm
Load Capacity Approx. 4,000 kg

Technical Highlights

1. Automatic Material Discharge for Streamlined Feeding

The flying hopper is equipped with an automatic discharge mechanism that transfers material without requiring an additional material-level sensor. Its integrated discharge design simplifies the feeding arrangement and supports a more streamlined material supply process.

2. Variable-Frequency Drive for Adjustable Conveying Speed

Driven by a variable-frequency motor, the traveling frame allows conveying speed to be adjusted to suit different production requirements. This speed control provides greater operational flexibility and helps coordinate material transfer with the production process.

3. Rail-Guided Integration for Synchronized Material Transfer

Steel rails connect the base-mix hopper with the face-mix multi-color system, providing a guided path for coordinated movement. This integrated arrangement helps align material conveying with batching operations and supports the smooth operation of an automated concrete block production line.

4. Multi-Color Batching for Enhanced Product Appearance

When integrated with a stationary multi-color batching system, the flying hopper enables different colored materials to be discharged separately or in combination. This flexibility allows manufacturers to create concrete blocks and pavers with varied color combinations, patterns and surface effects, expanding product design possibilities for architectural and landscaping applications.

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ZENITH Maschinenfabrik GmbH
Zenith-Straße 1
D-57290 Neunkirchen

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